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The blacksmiths of Ironcollo October 8th, 2017 by

Andean farmers have used iron tools since colonial times, including plows, harrows, picks, shovels and hoes. A favorite Bolivian tool is a long, triangular hoe, known as the qallu (Quechua for “tongue”). The qallu is ideal for working the steep rocky potato fields. Many farmers never leave home without their qallu.

In the valley of Cochabamba, the village of Ironcollo is home to the blacksmiths who make qallus and other tools. Ironcollo is strategically sited near the small market city of Quillacollo on the valley bottom. Farmers coming from the high Andes to shop in town can stop in Ironcollo on the way and have tools repaired or buy a new one.

Ironcollo is an old place. It is built over an archaeological mound, a large, artificial hill created gradually over the centuries as each generation of pre-Colombian people built their houses on the ruins of the people before them. Today the villagers are unsure exactly how long their ancestors have been working iron in Ironcollo, though they told me they were well established before the War for Independence from Spain, and that they made weapons for fighters in the Battle of Falsuri (1823). I have no reason to doubt them.

The narrow main street of Ironcollo is lined with shops, many of them owned by blacksmiths. I saw a large, industrial-made wood and leather bellows lying in the dust by one front gate. The label, pressed into the hardwood, says that the bellows is a model No. 102, made by Alldays and Onions of Birmingham, England. A museum in Marlsborough, New Zealand displays another copy of the same model, imported from Britain before 1888. Not only have the blacksmiths of Ironcollo been connected to global trade for some time, but their nineteenth century ancestors were making enough money to buy themselves decent equipment.

But times are tough now in Ironcollo. Where there were once 70 blacksmiths shops, there are now 30. Cheaper steel tools from Brazil and China are eating into their market. Not that the blacksmiths are going down without a fight. In 2011 they started holding an annual fair, inviting the public to stroll through the village and see how iron tools are heated in a charcoal forge until they are red hot, and then skillfully pounded into shape on an anvil.

We saw many tools on display in Ironcollo, but none of the larger ones were fitted with handles. No one was even selling handles at the fair. The smiths’ customers were still largely hardworking smallholders who know how to whittle a tree branch into a hoe handle.

Some blacksmiths have responded to changing market demands, making coat-racks and decorations for city people.My wife Ana and I met a woman blacksmith, doña AidĂ©, who took over her husband’s forge when he died, so she could support her children. The kids are grown up now, but she continues to make heavy-duty rakes that she designed herself. She also invented a new recipe, which she calls “the blacksmith’s dish” (el plato del herrero): steak cooked right on the hot coals of the forge, which she sells to visitors at the annual blacksmith’s fair.

An older blacksmith, don Aurelio, designed a new style of blacksmith forge, with a built-in electric fan. This saves labor, since the blacksmith doesn’t need an assistant to pump the bellows to fan the flames of the forge. Don Aurelio’s family makes and sells the electric forges to other smiths in the community, and beyond.

In 2013 the blacksmiths of Ironcollo formed an association. Community leader Benigno Vargas explained that they hope that this will be a way of getting support from the government, which is much more likely to fund a community group than unorganized family firms. But with or without official support, for now local farmers are still keeping the blacksmiths in business.

These blacksmiths have technical innovations, like the electric bellows and the coatracks and other metal products, but they have also innovated socially, with the annual fair, a professional association, and even a new way to prepare steak.

Near the end of the short main street, an elderly farmer stops us to admire the heavy, green rake we bought from doña Aidé. The farmer is from a remote village, and speaks little Spanish. She asks us in Quechua how much we paid for the rake before she marches off, wondering if she should invest 40 pesos in such a fine tool. Innovative farmers need imaginative tool makers who are tied into the local tradition of farming.

Further viewing

Family farmers make many of their own tools. Access Agriculture has videos for example on making a rabbit house, making a quail house and other devices. Many of the videos show how farmers use different tools. When farmers watch the videos, they are often interested in the tools they see in the videos.

Farmers around the world also rely on mechanics and other artisans to make and repair some tools, like the conservation agricultural tillage equipment for tractors and tools drawn by animals.

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